Yachts for sale / Cabo 40 Express

2004 Cabo 40 Express

Port Aransas, TX, US 40 ft · 15.75 ft' beam 1 cabin
Asking
$449,000
Our Thoughts

This 2004 Cabo 40 Express represents a methodically restored and comprehensively upgraded offshore center console that has received significant investment across engines, electronics, structural systems, and operational infrastructure. The vessel combines the proven C-12 Caterpillar twin-engine platform—delivering 700 total horsepower—with a 2022-2024 modernization program that addresses both mission-critical systems and contemporary fishery equipment.

The twin C-12 Caterpillars underwent a full 1000-hour service in July 2023 by Elite Diesel, establishing a documented maintenance baseline for these robust marine diesel engines. The 2024 addition of a new 15KW Phasor generator provides reliable independent power for extended cruising or at-rest comfort, while engine room blowers, bilge pumps, and fire suppression systems have all been renewed or upgraded within the past two years. The vessel's fuel capacity of 550 gallons supports extended offshore range, paired with a freshwater capacity of 95 gallons and a newly installed holding tank for extended cruising independence.

The electronics suite—completely replaced in 2022—centers on dual Garmin 8622 multifunction displays networked with a Garmin Phantom 56 radar, Garmin 8610 tower display, and Garmin GSM 54 Sirius XM receiver. The B275LHW 1KW Chirp transducer, Icom VHF, and Simrad AP 44H autopilot establish a cohesive navigation and communication foundation. The addition of Sionyx night vision camera capability (2023) and Starlink connectivity (2024) reflect modern offshore fishing and cruising expectations. Audio systems include dual Rockford Fosgate amplifiers driving helm-mounted speakers and subwoofers, while the Garmin Blackbox stereo provides integrated entertainment.

Deck architecture emphasizes fishing functionality and comfort. The hardtop and tower structure underwent complete repainting in 2024, with full Sea Decking applied across helm and cockpit areas. The 7-rod rocket launcher, Bluewater fighting chair, and single spreader outriggers plus center rigger support structured sport fishing operations. The 48-gallon transom live well features a new pump, while dual in-deck fish boxes with new macerator pumps and a new transom door facilitate catch handling. Seablaze underwater lights, a 2022 lightbar, and 2024 electric reel outlets address both night fishing and practical deck work. The cockpit sink and bait prep area, freezer plate in the drink box, and dedicated tackle center with drawers organize the working environment.

Accommodations include a forward stateroom with island-style double bed, overhead hatch, and extensive storage; a main cabin with teak and holly flooring, flatscreen television, and convertible L-shaped seating; a galley featuring ceramic two-burner cooktop with Corian countertops, microwave/convection oven, and full-size refrigerator/freezer; and a head with separate shower stall and vacuflush system. The 24,000 BTU helm air conditioning and 17,000 BTU cabin air conditioning (both added in 2022) support comfortable operation in warm-water climates.

Structural work includes a complete 2022 paint job, reglassed helm console, new aluminum windshield frames, new four-sided curtain enclosure, and 2024 bottom paint (November). All sanitation and engine hoses have been replaced, and the

Provided listing description Click to read the original broker text

Very extensively upgraded 40' Cabo with the desirable C12 Caterpillar Engines2022 UpgradesFull paint jobNew 4-Sided curtain enclosureReglassed helm console to add all new Garmin Electronics PackageStrip and repaint aluminum windshield framesNew hoses one main engines and generatorNew cockpit sun shadeNew forward deck hatchAll sanitation hoses replaced2023 UpgradesSionyx Night Vision Camera1000 hour engine service by Elite DieselNew salon TVProps tuned2024 UpgradesNew Phasor 15KW generator with 6 hoursNew holding tankStarlink addedEngine room paintedBottom painted 11/24Hard top and tower standing platform painted

2004 Cabo 40 Express for Sale: Comprehensively Upgraded Offshore Express Cruiser in Port Aransas
Overview
The 2004 Cabo 40 Express represents a well-established platform in the express cruiser category, and this particular example demonstrates the value of systematic, documented upgrades over multiple years. Located in Port Aransas, Texas, this 40-foot vessel is powered by dual Caterpillar C-12 diesel engines producing 700 horsepower combined, delivering the offshore capability and fuel efficiency expected from the C-12 platform. The boat's 15.75-foot beam provides a stable platform for cruising and fishing, while the 550-gallon fuel capacity supports extended offshore range typical of vessels in this class. What distinguishes this Cabo is the scope of modernization completed between 2022 and 2024. Rather than presenting a vessel frozen in its 2004 baseline, this boat reflects a comprehensive refresh of critical systems: a full exterior paint job, complete electronics package replacement, new generator installation, engine service with 1000 documented hours, and systematic updates to mechanical and safety systems. The work appears to have been executed methodically, addressing both cosmetic presentation and functional reliability across helm systems, propulsion, power generation, and cockpit infrastructure.
Layout and Deck Design
The Cabo 40 Express combines a single-level cockpit design with an elevated flying bridge tower, creating distinct working zones for fishing and helm operation. The main helm deck features a Stidd helm chair positioned for full visibility, with a matching chair on the starboard cabinet for crew. Port-side L-shaped lounge seating provides comfort for passengers during cruising, while a dedicated tackle center with drawers sits within easy reach of the helm. The 24,000-BTU air conditioning system at the helm keeps the control station comfortable during extended operation. The cockpit is configured as a working fishing platform, with a full tower and bluewater fighting chair mounted on the hardtop structure. A 7-rod rocket launcher provides organized rigging storage, while single spreader outriggers and a center rigger support trolling operations. The transom features a 48-gallon live well with a new pump installed in 2024, paired with two in-deck fish boxes equipped with new macerator pumps. A transom door provides direct access to the water, and a cockpit sink with bait prep area supports active fishing operations. The freezer plate integrated into a cockpit drink box adds practical convenience for extended offshore trips. Deck lighting includes Seablaze underwater lights and a 2022 lightbar, with new navigation lights and aft LED spreader lights updated in 2024. Electric reel outlets added in 2023 support powered fishing equipment. A windlass with anchor and line, bow pulpit with rails, and fresh and saltwater washdowns complete the fishing infrastructure. The 2022 four-sided curtain enclosure protects the cockpit from weather while maintaining visibility, and the PVC rub rail with stainless steel cap provides durability and aesthetic finish.
Helm and Electronics
The helm station received a comprehensive electronics overhaul in 2022, with the Garmin ecosystem providing integrated navigation, sonar, and system monitoring. The installation includes two Garmin 8622 multifunction displays, which serve as the primary navigation and sonar interface. A Garmin Phantom 56 radar system provides target identification and weather imaging, while a Garmin 8610 tower display extends helm visibility to the flying bridge. The B275LHW 1-kilowatt CHIRP transducer delivers high-resolution sonar imagery for bottom composition and fish detection. The Simrad AP44H autopilot handles course-keeping during extended cruising, reducing helm workload on longer offshore passages. An Icom VHF radio provides marine communication, while the Garmin GSM 54 Sirius XM receiver delivers weather and entertainment options. Engine room monitoring is supported by a Garmin engine room camera, allowing helm operators to observe mechanical systems without leaving the control station. The Garmin Blackbox stereo system, paired with dual Rockford Fosgate amplifiers, two subwoofers, and helm speakers, provides entertainment capability suitable for extended cruising and entertaining. The reglassed helm console, completed in 2022, integrates these systems into a cohesive, modern control layout. New hoses for the main engines and generator, along with the new AC raw water pump installed in 2023, support reliable operation of all helm-controlled systems.
Fishing Features
The Cabo 40 platform was designed with offshore fishing capability, and this example reinforces that purpose with comprehensive fish-handling infrastructure. The 48-gallon transom live well with a new pump allows anglers to maintain bait or catch in optimized conditions. Two in-deck fish boxes with new macerator pumps provide secure storage for processed catch, with automatic drainage to support cleanliness during extended fishing operations. The bluewater fighting chair mounted on the hardtop tower provides an elevated, secure platform for battling large gamefish. The 7-rod rocket launcher organizes rigging, keeping rods accessible and protected when not in use. The single spreader outriggers and center rigger support trolling presentations at varied distances, a standard approach for offshore species work. The cockpit sink and bait prep area provide workspace for rigging, maintenance, and fish processing. The Seablaze underwater lights attract baitfish and create visibility in low-light conditions, supporting night fishing or extended evening sessions. The electric reel outlets added in 2023 accommodate powered reels for deep-dropping or live-bait applications. The transom door installed in 2024 provides direct water access for net work or specialized fishing techniques. Sonar support comes from the Garmin 8622 displays and B275LHW transducer, delivering detailed bottom mapping and fish identification across the fishing grounds. The Garmin engine room camera allows monitoring of mechanical systems during extended offshore operations, providing confidence in power plant reliability.
Comfort and Seating
Beyond the fishing-focused cockpit layout, the Cabo 40 accommodates cruising comfort through multiple seating and relaxation areas. The helm deck's L-shaped lounge on the port side provides casual seating for passengers during transit. The flying bridge tower, with its standing platform, offers elevated sightseeing and navigation visibility during day cruising or anchoring in scenic locations. The forward stateroom features an island-style double bed, overhead hatch for natural light and ventilation, and substantial storage through hanging lockers on the port side, drawer storage, and horizontal rod lockers on both sides. The main cabin features teak and holly flooring covered by removable carpet, a flatscreen television, and an L-shaped couch that converts to upper and lower bunks, accommodating additional crew or guests. Stand-up rod storage and an in-floor storage compartment provide organization for fishing tackle and cruising gear. The galley, positioned to port in the aft cabin, includes a recessed ceramic two-burner cooktop with Corian cover, all-Corian countertops for durability and maintenance ease, a microwave/convection oven for meal preparation, and a side-by-side refrigerator/freezer for provisions. Storage compartments and drawers throughout the galley support organized provisioning for extended cruising. The head compartment features Corian countertops, a separate stall shower for freshwater rinsing, a toiletry storage cabinet, and a vacuum flush head. The 95-gallon water capacity supports freshwater needs for a small crew or couple on extended cruises, while the new holding tank installed in 2024 ensures proper waste management. Climate control is provided by a 17,000-BTU air conditioning system for the cabin and the 24,000-BTU system at the helm, with the 2022 AC raw water pump supporting reliable cooling operation.
Power and Performance
The twin Caterpillar C-12 diesel engines, each producing 350 horsepower, deliver 700 combined horsepower for the Cabo 40 platform. The C-12 platform is recognized for fuel efficiency and reliability in the offshore express cruiser category, supporting extended range on the 550-gallon fuel capacity. Engine synchronizers ensure balanced operation between the two powerplants, while an engine alarm system monitors critical parameters and alerts the operator to any anomalies. The 1000-hour engine service completed by Elite Diesel in July 2023 represents a major maintenance milestone, addressing internal wear, filter replacement, and system verification. New hoses for the main engines installed in 2022 support reliable fuel and cooling flow. The engine room blowers, updated in May 2024, ensure adequate ventilation for cooling and fume management during operation. The new 15-kilowatt Phasor generator installed in November 2024 provides electrical power for the air conditioning systems, galley appliances, entertainment systems, and other 120-
Length
40 ft
Beam
15.75 ft'
Year
2004
Builder
Cabo
Model
40 Express
Cabins
1
What makes the 2004 Cabo 40 Express a good choice for offshore fishing compared to other 40-foot sportfish boats?
The Cabo 40 Express combines a proven diesel engine platform with a purposeful fishing layout. The twin 700 hp Caterpillar C-12 engines deliver reliable offshore power, while the full tower with Garmin 8610 MFD provides elevated sightlines for spotting fish and navigation. The 48-gallon transom live well with new pump, in-deck fish boxes with macerator pumps, cockpit bait prep area, and 7-rod rocket launcher create a dedicated working environment. The 4-sided hard top enclosure (2022) protects the helm station during rough conditions, and the Bluewater fighting chair with spreader outriggers and center rigger supports multiple anglers. This configuration prioritizes fishing functionality without sacrificing the cabin comfort needed for extended offshore trips.
What electronics package is included, and how does it support both fishing and navigation?
The 2022 Garmin electronics suite includes dual 8622 MFDs at the helm and a Garmin 8610 tower display, all networked for redundancy and tactical fishing. The Phantom 56 Radar provides target detection and weather awareness, while the B275LHW 1kW Chirp transducer offers high-resolution sonar for structure and fish identification. The Simrad AP 44H autopilot handles long-range cruising, and the Icom VHF ensures communication. The Garmin Engine Room Camera and Blackbox Stereo system add operational visibility and entertainment. This integrated setup allows the captain to manage navigation, sonar, radar, and engine monitoring from either the helm or tower station, supporting both precision fishing and safe offshore operation.
How does the cabin layout support extended cruising or family overnight trips?
The interior accommodates multiple overnight guests across two sleeping areas. The forward stateroom features an island-style double bed with overhead hatch for ventilation, hanging locker, and substantial drawer and compartment storage. The main cabin includes an L-shaped couch that converts to upper and lower bunks, providing flexible sleeping for additional crew or family members. Teak and holly flooring throughout adds durability and aesthetic appeal. The galley includes a two-burner ceramic cooktop with Corian countertops, microwave/convection oven, and side-by-side refrigerator/freezer, supporting meal preparation during multi-day trips. The head features a separate stall shower and Corian countertops, essential for comfort during extended cruising. This layout balances fishing functionality with livable cabin space.
What recent upgrades have been made to the engines and mechanical systems?
The vessel underwent major mechanical investment between 2022 and 2024. In July 2023, both Caterpillar C-12 engines received a 1000-hour service by Elite Diesel, ensuring reliable operation. The 15kW Phasor generator was replaced in November 2024 with only 6 hours of runtime. New hoses were installed on both main engines and the generator (2022), and the engine room blowers were replaced in May 2024. Bilge pumps were renewed in July 2022 and July 2024. The automatic fire extinguishing system includes a new engine shutdown system for safety. These investments indicate the engines and supporting systems have been actively maintained and upgraded for continued reliability.
What is the helm station configuration, and how does it support single-operator control?
The helm station is designed for comprehensive single-operator management. The Stidd helm chair provides comfortable, adjustable seating with a matching helm chair on the starboard cabinet. The dual Garmin 8622 MFDs display navigation, sonar, radar, and engine data within easy sight lines. The tackle center with drawers keeps fishing gear organized and accessible. The 24,000 BTU air conditioning keeps the helm comfortable during extended operations, while the motorized center vent and side vents provide ventilation control. The sliding companion way door allows quick access to the cockpit. A second Garmin 8610 display at the tower helm provides elevated sightlines for fishing. Engine synchronizers and CAT backup controls support multi-engine operation, and the Simrad AP 44H autopilot enables hands-free cruising.
What fishing-specific features are built into the cockpit and transom?
The cockpit is purpose-built for fishing operations. The 48-gallon transom live well with a new pump keeps bait and catch alive during the day. Two in-deck fish boxes with new macerator pumps (2024) provide clean storage for processed fish. The cockpit sink and bait prep area (2022) create a dedicated workspace for rigging and preparing baits. The freezer plate in the cockpit drink box allows ice-down storage. The 7-rod rocket launcher on the Bluewater fighting chair accommodates multiple trolling or casting setups, while single spreader outriggers and a center rigger support spread fishing tactics. The transom door (2024) facilitates easy movement between the cockpit and swim platform. Seablaze underwater lights attract baitfish and enhance night fishing visibility. This integrated cockpit design supports both trolling and live-bait fishing methodologies.
What power and fuel capacity support the cruising range of this vessel?
The twin 700 hp Caterpillar C-12 diesel engines provide 1,400 combined horsepower, a standard configuration for 40-foot sportfish cruisers balancing speed and fuel efficiency. The 550-gallon fuel capacity supports extended offshore range; typical diesel consumption at cruising RPM allows multi-day trips to offshore fishing grounds without refueling. Diesel engines are known for fuel economy and reliability compared to gasoline alternatives, making them preferred for long-range offshore work. The 95-gallon water capacity supports the galley, head, and washdown systems during extended cruising. The 15kW Phasor generator provides onboard electrical power for air conditioning, refrigeration, and electronics, reducing reliance on shore power and supporting self-sufficient operation.
What structural and cosmetic upgrades were completed in 2022?
The 2022 upgrade cycle was comprehensive and addressed both appearance and functionality. A full paint job refreshed the hull and superstructure. The helm console was reglassed and outfitted with the complete new Garmin electronics package, providing a modern integrated display system. Aluminum windshield frames were stripped and repainted, improving appearance and corrosion resistance. New hoses were installed on both main engines and the generator, addressing potential failure points. A new cockpit sun shade (2022) protects from UV exposure during long fishing days. The forward deck hatch was replaced, and all sanitation hoses were renewed. A new 4-sided curtain enclosure was added, protecting the helm station and forward deck from weather and spray. These upgrades indicate a commitment to modernizing the vessel's systems and protecting crew comfort.
How does the tower configuration enhance fishing capability and visibility?
The full tower with the Garmin 8610 MFD mounted at the tower helm provides elevated sightlines critical for offshore fishing. The captain can spot baitfish schools, feeding activity, and navigation hazards from height while maintaining full sonar and radar visibility. The tower supports the single spreader outriggers and center rigger, spreading fishing lines across a wider area to cover more water and increase strike probability. The tower also mounts the lightbar (2022) for night fishing illumination and spreader lights for deck work and safety. The tower standing platform provides a secure work area for rigging, gaff work, and crew coordination during active fishing. This elevated position allows the operator to manage multiple fishing lines and crew activities simultaneously, a key advantage for multi-angler offshore trips.
What systems support comfort and livability during extended stays aboard?
Multiple comfort systems work together to support extended cruising. The 24,000 BTU helm air conditioning and 17,000 BTU cabin air conditioning maintain comfortable temperatures in hot climates like the Texas coast. The new AC raw water pump (July 2023) ensures reliable cooling system operation. The hot water heater provides hot water for the galley and head shower. The 15kW Phasor generator (November 2024) supplies onboard electrical power independent of shore power, enabling full use of air conditioning, refrigeration, and entertainment systems at anchor. The Garmin Blackbox Stereo with Rockford Fosgate amplifiers and dual speakers at the helm provide entertainment. The flatscreen TV in the main cabin adds cabin entertainment. Fresh and saltwater washdowns support hygiene and deck maintenance. The Charles 40-amp battery charger maintains 12 and 24 VDC systems. These integrated systems create a livable platform for multi-day offshore cruising.
What type of buyer is the 2004 Cabo 40 Express best suited for?
This vessel appeals to experienced offshore anglers seeking a proven platform with modern electronics and fishing systems. The diesel twin-engine configuration and 550-gallon fuel capacity support serious fishermen targeting offshore species at extended range. The tower helm, full electronics suite, and dedicated cockpit fishing layout attract captains who fish multiple days per week or operate charter operations. The cabin accommodations and cruising systems appeal to owner-operators who want to bring family and crew on overnight trips. The recent 2022-2024 upgrade cycle—including new Garmin electronics, generator, paint, and mechanical service—appeals to buyers seeking a vessel ready for immediate use without major capital expenditure. The $449,000 price point positions this boat for buyers seeking a capable, established platform with proven offshore capability rather than a new build. This is a working fisherman's boat with modern systems, not a luxury cruiser.

Fly Yachts is pleased to assist you in the purchase of this vessel. This boat is centrally listed by Fox Yacht Sales. It is offered as a convenience by this broker/dealer to its clients and is not intended to convey direct representation of a particular vessel.

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